Basic Info.
Type
PS Foam Sheet Extruder
Computerized
Computerized
Certification
CE, ISO9001:2008, QS, GMP, Soncap etc.
Turn Key Project
We Can Support You Turn Key Project From a to Z
Production Efficiency
Depends on Different Capacity
Technic
New Technic Make It Easy to Operate
Customised
Yes, We Can According to Customer Requirement
Heating Element
Easy to Replace
Electric Components
Famous Brand Like Siemens etc.
Hydrulic Station
Saperate with The Machine
Gurantee
One Year From Start up
Capacity
100-200kgs/H 200-300kgs up
Transport Package
Stand Export Packing
Specification
1x40′′ containers
Product Description
Polystyrene Foam Fast Food Box Making Machine MT105/120Melite work in Automatic PS Foam Container Production Line for 15 years.And 90% of our machines are exporting to aboard; we are the only supplier in China who has enough experience for Turnkey Project of Automatic PS Foam Container Production LineIf you are new in this field, we can provide you raw material, machinery, technology, formulation and so on. We believe that customers are our family member, both winning that is successful business.In Africa, we have machines work in Egypt, Nigeria, The Republic of South Africa, Benin, and Mozambique and so on. In Egypt we have good customers like EGY Foam, EL Masria Foam and so on.Automatic PS Foam Food Container Making Machine include 3 sets of Machines: A. MT105/120 PS Foam Sheet Extruder
B. MTFA-MT1040x1250 Fully Automatic Vacuum Forming Machine
C. Recycling Machine Unit include CrusherPS Foam Sheet Extrusion Line PS Foam Sheet Extruder uses a tandem screw technology to produce fine-block cell-structured extruded polystyrene foam sheet with high strength and a pearl and even surface, in a continuous oil, from polystyrene injection an eco-friendly blowing gas and additives. It has a user-friendly operating system with inverter-controlled driving, digital temperature control and so on, from this machine you can get the PS Foam sheet by rolls, the PS Foam Sheet can be used for food container, tray, plate and packing etc. | Components | MT75/90 | MT105/120 | MT-115/130 |
| A. Mixer |
| Hopper Capacity | 300-500kg/ hopper (controlled by time relay) | 300-500kg/ hopper (controlled by time relay) | 300-500kg/ hopper (controlled by time relay) |
| Motor | 1 set, 4-pole, 3kw | 1 set, 4-pole, 3kw | 1 set, 4-pole, 3kw |
| B. Automatic Feeding System |
| Automatic Self-control System |
| Motor | 1 set, 6-pole, 1.1kw | 1 set, 6-pole, 1.1kw | 1 set, 6-pole, 1.1kw |
| C. NO.1 Extruder | | | |
| Screw Diameter | Φ75mm | Φ105mm | Φ115mm |
| L/D | 30:1 | 30:1 | 33:1 |
| Screw Material | 38CrMoAlA adopt Nitrogenous treatment | 38CrMoAlA adopt Nitrogenous treatment | 38CrMoAlA adopt Nitrogenous treatment |
| Heating zones | 6 zones | 6 zones | 6 zones |
| D. NO.2 extruder |
| Screw Diameter. | Φ90mm | Φ120mm | Φ130mm |
| L/D | 32:1 | 32:1 | 32:1 |
| Material | 38CrMoAlA adopt Nitrogenous treatment | 38CrMoAlA adopt Nitrogenous treatment | 38CrMoAlA adopt Nitrogenous treatment |
| Heating zones | 6 zones | 6 zones | 8 zones |
| Pressure gauge | 1pc | 1pc | 1pc |
| E. Cooling System | |
| Hollowness water circulation cooling | 1 set, as the dimensions by the customers | 1 set, as the dimensions by the customers | 1 set, as the dimensions by the customers |
| F. Hauling-off System | |
| Rubber Roller | 3 pcs, (according customer's requirement) | 3 pcs, (according customer's requirement) | 3 pcs, (according customer's requirement) |
| Traction Speed | 3-31m/min | 3-31m/min | 3-31m/min |
| Motor | 1x 4-pole, 3 kw (controlled by frequency changer) | 1x 4-pole, 3 kw (controlled by frequency changer) | 1x 4-pole, 3kw (controlled by frequency changer) |
| G. Winding Device | | | |
| Winding Pneumatic Shaft | 2 pcs (according customer's requirement) | 2 pcs (according customer's requirement) | 2 pcs (according customer's requirement) |
| Torque motor | 2sets | 2sets | 2sets |
| H. Die Material | | | |
| Installation Power | 200kw | 200kw | 245kw |
| Central height | 1000mm | 1000mm | 1000mm |
| I. Weight | 6 T | 8 T | 13.5T |
Loading parts- heating parts( three heating zone)- forming parts- cutting off parts- double workstation mechanical hand- winding parts for scraps (or crusher in line)- products conveyor double station.
The machine, with great dependable stability, integrates the forming, cutting off, and stacking as well conveyor at the same time.
The machine is much convenient for operator as the humanly design. In addition, it has the feature of the bigger forming area, faster speed of forming and highly automation.
The products will be collected with stacking parts and conveyed automatically via conveyor. The scraps will be winded or crushed in line also.
The more energy will be saved, the safety of operator will be enhanced, but the cost of running machine will be economized.
The heating parts of machine is designed to be three heating control, the temperature of which is from low to high, in order to make the products perfect.
As the performance of PS foam sheet, such as strength, stretch and heating-resist, will be favorable for the forming in the low temperature setting.
There is hydraulic station used for the forming and cutting off parts as the driving, with the feature of big molds punch power and higher speed.
And the cutting off board could be moved forwarder and back to meet the actual needs of different molds.
The knife molds could be micro-adjusted to get the accurate cutting.
The mechanical hand of machine could be adjusted to move up and down, front and back, using the electronic adjustment control, to meet the different needs of molds with various sizes. And the suction cup of mechanical hand could be added or reduced as the real operations to meet the needs of final products. | Parameter | Unit | MT-640*850 | MT-1100*1250 |
| Forming area | mm | 640*850 | 1040*1250 |
| Cutting of height | mm | 160 | 160 |
| Production efficiency | s/die | 3-8 | 3-8 |
| Installed dimension | m | 11*3.5*2.5 | 15*5*2.5 |
| Installation power | kw | 100 | 180 |
| Power supply | 3phase 380V 50Hz
3phase 220V 60Hz |
| Parameter | Unit | MT-150/120 |
| Cutting off area | mm | φ150mm |
| Cutting off height | mm | φ120mm |
| Cutting speed | kw | 42kw |
| Installed power | m | 6*3*1.5 |
| Cool water pressure | T | 4-5T/24h |
| Installation dimension | T | 2.5T |
| Power supply | 3phase 380V 50Hz
3phase 220V 60Hz |
In order to assure the reliability of the equipment operation,the main electric components adopt:German Siemens frequency exchanger, Japanese Mitsubishi PLC, Japanese Omron servo motor, Japan RKC temperature control etc.
the operation of the equipment is more humanizing, handle easily and simple to operate. The frame structure of our machines are magnificent strong and adopts superior materials to ensure the stability of equipment operation.
The operation of the equipment is more humanizing, handle easily and simple to operate.Especially our Fully Automatic Vacuum forming machine,only need 2 workers,you can reach your goal.
As the professional Plastic machine manufacturer, we keep pace with time, and keep the technical research.
B. Services Advantage:
We are professional in providing TURN-KEY project, from raw material,formulation,machineries to finished products,until now we have many sucessful turn-key project all over the world,like Nigeria,Egpty,
Vietnamese,Pakistan,Mozambique and so on.
As a machine user,you will pay more attention to the after-sales services, in order to serve our customers,we provide 24 hours on-line after-sales services to save our customers' time.Trouble Shooting If the sheet has wave, how to solve the problem?
Please check the gas volume in, check the temperature, check the cooling water system.Could be the LNG worked as foam agent instead of the butane gas.
Yes, but it's much be in liquid station, and the purity will be higher. FAQs - We are new in this field, how can we set up a factory?
Dear, don't worry, we did many turn-key project from 2008 until now, we have enough experience for helping you setting up a new factory, and we can provide the raw material (GPPS, HIPS, mast batch and so on), formulations, machines, and your factory design & layout, and we will arrange our engineers go to your factory for installation and training, you have Melite Team, take it easy, we are at your services all the time.
- When your engineers are in our factory, everything is going on well, after they leave our factory, our workers cannot operate the machines, what shall we do?
Firstly, we will let our 24 hours on-line services team to help you check which kind of problem you meet, if we cannot solve the problem online, we will arrange our engineer fly to your site to solve your problem ASAP, your problem is our problem, Melite and you are together like a family forever.
- Where is your factory located? How can I visit there?
Our factory is located in Yantai city, Shandong province, you can fly to Yantai or Qingdao airport, Yantai airport is nearer than Qingdao airport.When you confirm flight No. and time, please feel free to contact us, then we will pick up you on time.
- What should we prepare except material?
You should prepare workshop, water line, electric line, compress air. We can supply workshop layout drawing according to your workshop - Can you make machine upon our requirement?
It is no problem, we can make machine according to your requirement, such as part brand, machine color, labels, moulds, etc. - How to choose model?
Tell me your requirement (box size and capacity), we will help you to choose one accordingly.
- How many countries have your machine been installed?
In Africa, we have machines work in Egypt, Nigeria, The Republic of South Africa, Benin, and Mozambique and so on. With our customers support, we were successfully set up more than 60 lines all over the world.
- How do you after-sale service word if the product got damaged?
In the guarantee time 12 months, our general after-sale service is changing the damaged parts for the customers, but if the damage can be repaired by slight cost, we would wait for the customer's bill for the fix cost and refund this part of cost.(note: vulnerable part do not include)
- Will you Test machine before placing order?
We will make the machine running during your visiting to check the working condition. And there is some client who bought our machine in our city, We will take you to their factory to check all working flow.
- Will you conduct training for our staff here?
Yes, we will arrange our professional engineers to install and test machine and train the buyer's engineers. - What is your MOQ?
Accepts 1 unit as trial order.
Address:
East of Villiage Datianzhoujia, Hi-Tech Industrial Zone, Longkou, Yantai, Shandong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, HSE, QHSE, IFS
Company Introduction:
MELITE is a Professional Technical Team who is mainly working in food packing field for more than 15 years.
Melite Brand has two projects, One is PS Foam Food Container Making Machine, including PS Foam Sheet Extruder, Vacuum Forming Machine, Recycling Machine etc...Which are widely used in the fields of fruits, food & Pharmaceutical packing.
And another one is Aluminum Foil Container Making Machine which called Green Packing. It is mainly in producing aluminum foil containers, such as aluminum foil fast-food tray for airlines, aluminum foil ovenware, food package case, etc. Aluminum Foil Container is currently used for airlines, hotels, etc., and the fast-food restaurants and daily use is also increasing.
During 15 years of development, we have got six patents based on our highly experienced in machinery manufacturing, technical improvement & After sales-services.
Our machines have been exported to more than 32 countries until now. With the support and recognition of our customer, we were successfully help them set up more than 65 lines in different countries and regions & Enjoyed great reputation among our customers.
We are not only provide our customers machinery, but also turn-key project(From A-Z), include Materials, Machines, Moulds and so on, if you aim to set up a new factory, but you are a green hand, don′t worry, MELITE Team is here waiting for you! !
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