Automatic PS Foam Disposable Container Making Machine with Mechanical Hand for Take Away Food Box Mt115/130

• Type: PS Foam Machine
• Raw Material: PS
• Principle: Vacuum Forming
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008, UL, QS, GMP, Soncap etc.
• Model NO.: MT115/130
• Turn Key Project: We Can Support You Turn Key Project From a to Z
• Production Efficiency: 3-5 Second/Mould
• Technic: New Technic Make It Easy to Operate
• Capacity: Stand Capcity and Customized
• Customised: Yes, We Can According to Customer Requested Design
• Heating Element: Easy to Replace
• Electric Componenets: Famous Brand Like Siemens etc.
• Hydrulic Station: Seperate with The Machine
• Guarantee: One Year From Start up
• Forming Area: 1100X1400mm
• Transport Package: Stand Export Packing
• Specification: 3x40′′ containers
• Trademark: Melite
• Origin: China
• HS Code: 84775900
• Production Capacity: 15 Lines Per Year

Product Description

Mechnical Hand Type Disposable Food Container Machine  (MT115/130)

1. PS Foam Cake Tray Making Machine include 3 sets of Machines:

A. MT115/130 PS Foam Sheet Extruder 
B. MTFA-1100x1250 Fully Automatic Vacuum Forming Machine with Robit Arm(New Design)
C. Recycling Machine Unit include Crusher

2. Work flow: 

Raw material(PS Granule Etc.)---PS Foam Sheet Extruder---Foam Sheet------Foam Container--Fully Automatic Vacuum Forming Machine with Robit Arm--PS Foam Food Container,Tray,ect.--The scrap go to Recycling Machine


A. MT105/120 PS Foam Sheet Extruder 

PS Foam Sheet Extruder uses a tandem screw technology to produce fine-block cell-structured extruded polystyrene foam sheet with high strength and a pearl and even surface, in a continuous oll,from polystyrene injection an eco-friendly blowing gas and additives. It has a user friendly operating system with inverter controlled driving, digital temperature control and so on,from this machine you can get the PS Foam sheet by rolls,the PS Foam Sheet can be used for food container, tray,plate and packing ect.



Technical Data:

Components:
A.Mixer
Hopper Capacity	300-500kg/ hopper (controlled by time relay)
Motor	1 set, 4-pole, 3kw
B. Automatic Feeding System
Automatic Self-control System
Motor	1 set, 6-pole, 1.1kw
C. NO.1 Extruder
Screw Diameter	Φ115mm
L/D	30:1
Screw Material	38CrMoAlA adopt Nitrogenous treatment
Heating zones	6 zones
D. NO.2 extruder
Screw Diameter.	Φ130mm
L/D	32:1
Material	38CrMoAlA adopt Nitrogenous treatment
Heating zones	6 zones
Pressure gauge	1pc
E. Cooling System
Hollowness water circulation cooling	1 set, as the dimensions by the customers
F. Hauling-off System
Rubber Roller	3 pcs, (according customer's requirement)
Traction Speed	3-31m/min
Motor	1x 4-pole, 3 kw (controlled by frequency changer)
G. Winding Device
Winding Pneumatic Shaft	2 pcs (according customer's requirement)
Torque motor	2sets
H. Die Material
Installation Power	200kw
Central height	1000mm
I. Weight	8 T

B. MTFA-1100x1250 Fully Automatic Vacuum Forming Machine with Robit Arm (New Design)

Fully Automatic Vacuum Forming Machine with Robit Arm integrates forming, cutting and stacking (trimming) at the same time. It has the features of saving labor, improving efficient, owing labor intensity and reducing production cost. It adopts PLC controller Servo motor and touch screen to control the working program. Two workers are enough for whole production line. from this machine,you can get finished products like PS foam food container, tray, plate, egg tray etc.


Technical Data:

A.Control system
Automatic Control Cabinet	1 set
automatic Temperature Control Cabinet	1 set
PLC controller	Adopt Emerson USA
B.Automatic Pneumatic Feeding device	1 set
	Feeding length can be adjusted.
C.Heating System	2sets
Subsidiary Heating Zone /2 sets	Adopt the far infrared radiation tile.
D. Forming System	Adopt hydraulic cyclinder drive
Motor	2 sets 7 kw
Hydraulic stations	2 sets
E.Cutting off System	Adopt hydraulic drive
Cutting off area	1040mmx1250mm
Cutting off speed	3-4 s/mould
F.Stacking System
Robot manipulator	Servo motor control, Japan Omron Brand
Automatically stack	Adjustable,as customers' need
Automatic counting system	Adjusted, according to the customers' need
Automatically conveyor	Double Conveyor on two sides.
	Controlled by Frequency Exchanger, Emerson USA Brand
G.Scrap rolling system	Automatically Crusher system on line
	Automatically recycling system on line with pipes.
K.Crusher in line
Installation Power	11KW
Fully automatic conveying	1 set
Size	2m*2m*1.6
Weight	0.7T

C. Recycling Machine Unit include Crusher

Recycling Machine Unit include Crusher is designed to reclaim the foamed polystyrene materials(scrap) almost identically to new ones with its own superior filtering performance. Make granule to use for extruder again.




Technical Data:

A. Crusher
Installation Power	11 KW
Fully automatic conveying	1 set
Size	2mx2mx1.6m
Weight	0.7T
B. Granule Maker
No.1 Extruder
Screw	Φ150 x1 set
No.2 Extruder
Screw	Φ120 x1 set
Reducer	2 sets
Motor	1 set  4 pole,15kw
Motor	1 set  4 pole ,7.5kw
Electrical cabinet	1 set

Our Advantages:

A. Machine advantage:

The frame structure of our machines is magnificent strong and adopts superior materials to ensure the stability of equipment operation.

In order to assure the reliability of the equipment operation,the main electric components adopt:German Siemens frequency exchanger, Japanese Mitsubishi PLC, Japanese Omron servo motor, Japan RKC temperature control etc.

The operation of the equipment is more humanizing, handle easily and simple to operate. The frame structure of our machines are magnificent strong and adopts superior materials to ensure the stability of equipment operation.

As the professional Plastic machine manufacturer, we keep pace with time, and keep the technical research. 

B. Services Advantage:

We are professional in providing TURN-KEY project, from raw material,formulation,machineries to finished products,until now we have many sucessful turn-key project all over the world,like Nigeria,Egpty,
Vietnamese,Pakistan,Mozambique and so on.

As a machine user,you will pay more attention to the after-sales services, in order to serve our customers,we provide 24 hours on-line after-sales services to save our customers' time.

5. Customer's frequently asked questions

A. We are new in this field,how can we set up a facotry?

Dear, don't worry, we did many turn-key project from 2008 until now, we have enough experience for helpping you setting up a new facotry,and we can provide the raw material(GPPS,HIPS,mastbatch and so on),formulations,machines,and your factory desin & layout, and we will arrange our engineers go to your factory for installation and trainning, you have Melite Team,take it easy, we are at your services all the time.

B. When your engineers are in our factory, everything is going on well, after they leave our factory,our workers can not operate the machines,what shall we do?

Firstly,we will let our 24 hours on-line services team to help you check which kind of problem you meet, if we can not solve the problem online, we will arrange our engineer fly to your site to solve your problem asap,your problem is our problem, Melite and You are together like a family forever.