China Factory Manufacturer Extrude Fast Food Box Sheet Machine (MT105/120)

• Type: PS Foam Sheet Extruder
• Raw Material: PS
• Principle: Extruding
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008, UL, QS, GMP, Soncap etc.
• Model NO.: MT105/120 etc.
• Turn Key Project: We Can Support You Turn Key Project From a to Z
• Production Efficiency: Depends on Different Capacity
• Technic: New Technic Make It Easy to Operate
• Customised: Yes, We Can According to Customer Requirement
• Heating Element: Easy to Replace
• Electric Components: Famous Brand Like Siemens etc.
• Hydrulic Station: Saperate with The Machine
• Gurantee: One Year From Start up
• Capacity: 100-200kgs/H 200-300kgs up
• Standard: ISO9001:2000
• Transport Package: Stand Export Packing
• Specification: 1x40′′ containers
• Trademark: Melite
• Origin: China
• HS Code: 84772090
• Production Capacity: 15 Lines Per Year

Product Description

Polystyrene Foam Sheet Extruder MT105/120

Melite work in Automatic PS Foam Container Production Line for 15 years.
And 90% of our machines are exporting to aboard; we are the only supplier in China who has enough experience for Turnkey Project of Automatic PS Foam Container Production Line
If you are new in this field, we can provide you raw material, machinery, technology, formulation and so on. We believe that customers are our family member, both winning that is successful business.
In Africa, we have machines work in Egypt, Nigeria, The Republic of South Africa, Benin, and Mozambique and so on. In Egypt we have good customers like EGY Foam, EL Masria Foam and so on.

Automatic PS Foam Food Container Making Machine include 3 sets of Machines:  
A. MT105/120 PS Foam Sheet Extruder 
B. MTFA-MT1040x1250 Fully Automatic Vacuum Forming Machine 
C. Recycling Machine Unit include Crusher


PS Foam Sheet Extrusion Line                         

PS Foam Sheet Extruder uses a tandem screw technology to produce fine-block cell-structured extruded polystyrene foam sheet with high strength and a pearl and even surface, in a continuous oil, from polystyrene injection an eco-friendly blowing gas and additives. It has a user-friendly operating system with inverter-controlled driving, digital temperature control and so on, from this machine you can get the PS Foam sheet by rolls, the PS Foam Sheet can be used for food container, tray, plate and packing etc.

 

Components	MT75/90	MT105/120	MT-115/130
A. Mixer
Hopper Capacity	300-500kg/ hopper (controlled by time relay)	300-500kg/ hopper (controlled by time relay)	300-500kg/ hopper (controlled by time relay)
Motor	1 set, 4-pole, 3kw	1 set, 4-pole, 3kw	1 set, 4-pole, 3kw
B. Automatic Feeding System
Automatic Self-control System
Motor	1 set, 6-pole, 1.1kw	1 set, 6-pole, 1.1kw	1 set, 6-pole, 1.1kw
C. NO.1 Extruder
Screw Diameter	Φ75mm	Φ105mm	Φ115mm
L/D	30:1	30:1	33:1
Screw Material	38CrMoAlA adopt Nitrogenous treatment	38CrMoAlA adopt Nitrogenous treatment	38CrMoAlA adopt Nitrogenous treatment
Heating zones	6 zones	6 zones	6 zones
D. NO.2 extruder
Screw Diameter.	Φ90mm	Φ120mm	Φ130mm
L/D	32:1	32:1	32:1
Material	38CrMoAlA adopt Nitrogenous treatment	38CrMoAlA adopt Nitrogenous treatment	38CrMoAlA adopt Nitrogenous treatment
Heating zones	6 zones	6 zones	8 zones
Pressure gauge	1pc	1pc	1pc

E. Cooling System
Hollowness water circulation cooling	1 set, as the dimensions by the customers	1 set, as the dimensions by the customers	1 set, as the dimensions by the customers
F. Hauling-off System
Rubber Roller	3 pcs, (according customer's requirement)	3 pcs, (according customer's requirement)	3 pcs, (according customer's requirement)
Traction Speed	3-31m/min	3-31m/min	3-31m/min
Motor	1x 4-pole, 3 kw (controlled by frequency changer)	1x 4-pole, 3 kw (controlled by frequency changer)	1x 4-pole, 3kw (controlled by frequency changer)
G. Winding Device
Winding Pneumatic Shaft	2 pcs (according customer's requirement)	2 pcs (according customer's requirement)	2 pcs (according customer's requirement)
Torque motor	2sets	2sets	2sets
H. Die Material
Installation Power	200kw	200kw	245kw
Central height	1000mm	1000mm	1000mm
I. Weight	6 T	8 T	13.5T

Our Advantages        

A. Machine advantage:
In order to assure the reliability of the equipment operation,the main electric components adopt:German Siemens frequency exchanger, Japanese Mitsubishi PLC, Japanese Omron servo motor, Japan RKC temperature control etc.
the operation of the equipment is more humanizing, handle easily and simple to operate. The frame structure of our machines are magnificent strong and adopts superior materials to ensure the stability of equipment operation.
The operation of the equipment is more humanizing, handle easily and simple to operate.Especially our Fully Automatic Vacuum forming machine,only need 2 workers,you can reach your goal. 
As the professional Plastic machine manufacturer, we keep pace with time, and keep the technical research.

B. Services Advantage:
We are professional in providing TURN-KEY project, from raw material,formulation,machineries to finished products,until now we have many sucessful turn-key project all over the world,like Nigeria,Egpty,
Vietnamese,Pakistan,Mozambique and so on.
As a machine user,you will pay more attention to the after-sales services, in order to serve our customers,we provide 24 hours on-line after-sales services to save our customers' time.

Trouble Shooting       
If the sheet has wave, how to solve the problem?
Please check the gas volume in, check the temperature, check the cooling water system.
Could be the LNG worked as foam agent instead of the butane gas.
Yes, but it's much be in liquid station, and the purity will be higher. 

 FAQs          

• We are new in this field, how can we set up a factory?
  Dear, don't worry, we did many turn-key project from 2008 until now, we have enough experience for helping you setting up a new factory, and we can provide the raw material (GPPS, HIPS, mast batch and so on), formulations, machines, and your factory design & layout, and we will arrange our engineers go to your factory for installation and training, you have Melite Team, take it easy, we are at your services all the time.

• When your engineers are in our factory, everything is going on well, after they leave our factory, our workers cannot operate the machines, what shall we do?
  Firstly, we will let our 24 hours on-line services team to help you check which kind of problem you meet, if we cannot solve the problem online, we will arrange our engineer fly to your site to solve your problem ASAP, your problem is our problem, Melite and you are together like a family forever.

• Where is your factory located? How can I visit there?
  Our factory is located in Yantai city, Shandong province, you can fly to Yantai or Qingdao airport, Yantai airport is nearer than Qingdao airport.When you confirm flight No. and time, please feel free to contact us, then we will pick up you on time.

•  What should we prepare except material?
  You should prepare workshop, water line, electric line, compress air. We can supply workshop layout drawing according to your workshop
• Can you make machine upon our requirement?
  It is no problem, we can make machine according to your requirement, such as part brand, machine color, labels, moulds, etc.
• How to choose model?
  Tell me your requirement (box size and capacity), we will help you to choose one accordingly.

• How many countries have your machine been installed?
  In Africa, we have machines work in Egypt, Nigeria, The Republic of South Africa, Benin, and Mozambique and so on. With our customers support, we were successfully set up more than 60 lines all over the world.

• How do you after-sale service word if the product got damaged?
  In the guarantee time 12 months, our general after-sale service is changing the damaged parts for the customers, but if the damage can be repaired by slight cost, we would wait for the customer's bill for the fix cost and refund this part of cost.(note: vulnerable part do not include)

• Will you Test machine before placing order?
  We will make the machine running during your visiting to check the working condition. And there is some client who bought our machine in our city, We will take you to their factory to check all working flow.

• Will you conduct training for our staff here?
  Yes, we will arrange our professional engineers to install and test machine and train the buyer's engineers.
• What is your MOQ?
   Accepts 1 unit as trial order.